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FOAM FILLED FENDERS

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LION FOAM FILLED FENDERS (LFF)

Features

  • Easy installation
  • Low maintenance
  • High energy absorption
  • Resist UV rays and ozone effect

Applications

  • Submarines
  • STS, STB operations
  • Jetties
  • Vessels

Lion Foam Fenders provide a proven and quality solution in a high-performance fendering system. They have high energy absorption with low reaction force. They also come with Chain Tyre Net (CTN) & Without CTN

rubber fender layout design
Type D L DEFLECTION % ENERGY ABSORPTION (KN-MTR) REACTION FORCE (KN)
LFF 50-10 500 1000 60 8 66
LFF 60-10 600 1000 60 11 80
LFF 75-15 750 1500 60 26 150
LFF 100-15 1000 1500 60 47 199
LFF 100-20 1000 2000 60 62 266
LFF 120-20 1200 2000 60 90 319
LFF 120-25 1200 2500 60 112 399
LFF 150-30 1500 3000 60 210 598
LFF 170-30 1700 3000 60 270 678
LFF 200-30 2000 3000 60 373 797
LFF 200-35 2000 3500 60 435 930
LFF 200-40 2000 4000 60 498 1060
LFF 220-45 2200 4500 60 677 1320
LFF 250-40 2500 4000 60 777 1330
LFF 250-50 2500 5000 60 972 1660
LFF 250-55 2500 5500 60 1070 1830
LFF 300-50 3000 5000 60 1400 1990
LFF 300-60 3000 6000 60 1680 2390
LFF 330-65 3300 6500 60 2200 2850
  • All above dimensions are in mm. Above data is for reference purpose only.
  • Any customized Project & Product requirements can be catered by Lion Rubber’s Design & Development Team.

Foam Filled Fenders for Reliable Marine Protection

Lion Rubber’s foam filled fenders are designed to protect vessels during ship-to-ship transfers and ship-to-dock berthing. Constructed from a high-resistance foam core and a tough outer skin, these floating fenders are unsinkable, even if the outer shell becomes punctured.
Lion Rubber’s foam filled fenders are designed to protect vessels during ship-to-ship transfers and ship-to-dock berthing. Constructed from a high-resistance foam core and a tough outer skin, these floating fenders are unsinkable, even if the outer shell becomes punctured.
As a reliable alternative to pneumatic fenders, these marine fenders offer impressive durability, easy handling, and consistent performance in challenging marine environments. They have earned a reputation for providing dependable protection across a wide range of applications, making them an ideal long-term marine solution.

What Are Foam Filled Fenders?

Foam filled fenders are advanced marine fendering systems designed to protect vessels and port structures during berthing and docking. Unlike traditional rubber or pneumatic fenders, they use a solid closed-cell foam core that makes them completely unsinkable, even if the outer surface is punctured.
Their construction is simple yet highly effective. The outer elastomer skin provides a tough, abrasion-resistant layer to withstand repeated impacts and harsh marine conditions. Inside, the closed-cell foam core absorbs energy efficiently while preventing water ingress. Many designs also include an internal reinforcement layer, adding extra strength and extending service life.
Simply put, these floating fenders act like resilient cushions — tough outside, flexible inside — absorbing impact without transferring force to vessels or docks. Compared to conventional pneumatic fenders, these marine fenders require little to no maintenance, offer a longer operational life, and perform reliably without air inflation. This makes them especially valuable in remote or offshore environments where downtime can be costly.

Types of Foam Filled Fenders Offered by Lion Rubber

Lion Rubber produces a wide range of foam filled fenders designed to match different marine operations. Each fender is built with high-quality materials, tested for performance, and compliant with international standards to ensure safe and reliable use.

  • Cylindrical Foam Fenders

    The standard choice for most ports and docking facilities, cylindrical fenders provide a large contact area that distributes energy evenly. These floating fenders are widely used for ship-to-dock berthing and general vessel protection.

  • Spherical Foam Fenders

    Compact and versatile, spherical fenders are well-suited for ship-to-ship transfers and areas with limited berthing space. Their rounded design allows smooth handling while still offering strong energy absorption.

  • Custom-Specification Fenders

    For projects with unique requirements, Lion Rubber develops custom foam filled fenders in a variety of diameters, lengths, and protective coatings. These tailored solutions ensure the right fit for specific vessel types, sizes, and operating environments.

  • All fenders are built with strict quality control and tested to meet international marine standards. From outer elastomer skins to reinforcement layers and coatings, every component is designed for durability and compliance. With multiple configurations and customization options, Lion Rubber ensures its marine fenders deliver safe, efficient, and dependable performance in every marine setting.

Key Features of Lion Rubber Foam Filled Fenders

Lion foam filled fenders are built for performance and durability, delivering dependable protection across diverse marine operations. Each fender combines robust construction with practical features that make them a reliable choice for ports, offshore facilities, and naval vessels.

  • High Energy Absorption & Low Reaction Force

    The fenders effectively absorb impact energy while keeping reaction force low, helping to protect vessel hulls and docking structures during berthing.

  • Unsinkable Foam Core

    Built with a closed-cell foam core, these floating fenders remain fully operational even if the outer skin is damaged, ensuring uninterrupted performance.

  • Durable Outer Skin

    The tough elastomer skin is resistant to seawater, UV rays, and abrasion, providing consistent protection in harsh marine environments.

  • Long Service Life

    Unlike pneumatic fenders, these marine fenders require minimal maintenance and provide reliable performance over many years of use.

  • Easy Installation

    Lightweight and versatile, these fenders are simple to install and deploy across different docking and berthing setups, reducing operational downtime.

  • Customizable Designs

    Available in a range of diameters, lengths, and even color options, Lion Rubber fenders can be tailored to meet specific operational needs.

  • With these features, Lion foam filled fenders combine safety, longevity, and adaptability, making them a trusted solution for modern marine protection.

Applications of Foam Filled Fenders

Lion Rubber’s marine fenders are versatile solutions designed to meet a wide range of marine requirements. Their durability, buoyancy, and energy absorption make them suitable for use across the shipping and offshore sectors.

  • Ship-to-Ship Operations

    Ideal for safe energy absorption during transfers between tankers, cargo ships, and passenger vessels. Their floating design ensures reliable performance even with tidal variations, reducing damage risks.

  • Ship-to-Dock Berthing

    Ports, naval bases, and offshore platforms rely on foam fenders for everyday berthing. With consistent compression and quick recovery, they make docking smoother and safer for different vessel sizes.

  • Naval & Submarine Applications

    Widely used by defense fleets, including submarines, these fenders provide robust protection where safety and reliability are non-negotiable. Their high energy absorption and resistance to harsh marine conditions make them a trusted choice.

  • Harsh Environment Mooring

    Offshore oil rigs and exposed berths demand resilience. Foam fenders withstand strong waves, winds, and repeated impact without losing shape, providing dependable protection in tough conditions.

  • Temporary & Permanent Installations

    Whether for short-term offshore projects or long-term port use, these fenders offer flexible deployment. Easy to install, they adapt seamlessly to temporary setups and permanent structures.

  • By supporting diverse marine scenarios, Lion Rubber’s floating fenders ensure smooth operations, vessel safety, and lasting reliability.

Why Choose Lion Rubber for Foam Fender Solutions?

Lion Rubber has established itself as a trusted name in foam filled fenders and floating fenders, offering solutions that combine durability, performance, and reliability.

  • Proven Marine Expertise

    Backed by decades of hands-on industry experience, Lion Rubber understands the challenges of modern berthing operations. This expertise ensures every fender is engineered for maximum protection, whether used in ports, naval docks, or offshore platforms.

  • Precision Engineering

    Each fender is designed and manufactured with strict attention to detail. From diameter and length to coating specifications, every parameter is optimized to meet the exact berthing and mooring needs of different vessel types.

  • Trusted Globally

    Lion Rubber products are in service across international ports, shipyards, and offshore facilities. This global presence reflects the trust operators place in their consistency, safety, and long service life.

  • Strict Quality Standards

    All fenders undergo rigorous quality control checks and comply with international marine standards. This ensures dependable performance even in the toughest marine conditions.

  • Worldwide Supply Capability

    With strong supply networks and prompt delivery schedules, Lion Rubber ensures its fenders reach clients on time, wherever they are.

Choosing Lion Rubber means investing in solutions that safeguard vessels and ensure smooth, reliable marine operations.

Order Premium Foam Filled Fenders from Lion Rubber

Looking for reliable foam filled fenders or floating fenders that deliver lasting performance? At Lion Rubber, we provide custom solutions and bulk supply options tailored to your marine operations. Every product is backed by strict quality assurance, expert technical support, and global delivery capabilities to ensure smooth, efficient docking and mooring. Whether for ports, offshore platforms, or ship-to-ship transfers, our team is ready to guide you with the right solution. 

Get in touch with us today for a free consultation and a competitive quote. 

 

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Frequently Asked Questions

Yes. Their closed-cell foam structure prevents water ingress, making them ideal for year-round operations in diverse climates.
Foam filled fenders reduce lifecycle expenses through low maintenance needs, consistent performance, and long service life. Their resistance to punctures and wear means fewer replacements, ensuring predictable cost savings for ports, fleets, and offshore operators.
Absolutely. Foam filled fenders are built for repeated heavy impacts, making them ideal for ports, naval bases, and offshore terminals with constant vessel activity.
Fenders can be customized in size, color, and protective skin thickness to match vessel specifications or operational environments. Optional accessories such as chains, swivel end fittings, and mounting frames allow tailored deployment.
Their durability reduces waste and the need for frequent replacements. Many designs also feature recyclable outer skins, supporting eco-friendly marine operations.

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